At FRC Group, we’re capable of designing and manufacturing custom transformers and coils for both military and commercial applications. Our experienced engineers and technicians can provide design, prototyping, winding, impregnation, encapsulation, marking, and testing services. We can build custom wound magnetic components with core types such as toroid, pot core, planar, baluns, rods, and bobbins. Our designs feature ferrite and iron powder materials including MPP, high flux, kool mu, carbonyl, and phenolic. Our custom transformers are capable of achieving operating frequencies between 400 Hz to 1 GHz, with output power ratings of less than 1 KW. They can also be manufactured to accommodate all secondary voltage ranges.

Our high-quality products are integrated with either through hole or surface mounting schemes. Depending on the customer’s connection requirements, they can be designed with either self-leaded, service leads, or pin-type terminations. Our 1 million sq. ft. facility is geared for mass manufacturing; capable of building hundreds of parts simultaneously in order to meet any demanding supply chain requirement. All of our products are manufactured from the ground up and we have the capability to incorporate virtually any design option required by the customer. Every transformer and coil undergoes an intensive inspection process using state-of-the-art test equipment, CMM, and a wide range of measurement tools.

We can provide full compliance with standards by ISO and AS. Our work is also backed by our own internal quality inspections and documented guidelines. We continuously check and verify our products as well as guarantee 100% NIST traceability. In addition, each facility fields a quality team that is responsible for its own continuous audit management. Since 1977, we’ve supported a wide range of industries including aerospace, automotive, medical, and telecommunications. For more information on our custom transformers and coils, please contact us or refer to the table below.

FRC Group’s FRC Component Products fields an extensive line of injection and compression molding equipment that can yield ultra-close tolerances with either standard or engineering-grade resins. We’re capable of molding parts with maximum dimensions as large as 30” x 12” x 6”, featuring tolerances as tight as +0.005”. Our team has years of experience in molding connectors, gears, O-rings, panels, custom shapes, gaskets, electronic components, and other products. Backed by our own in-house CAD, tooling, and machine shop, we have the capability to streamline operations, keeping cost low and productivity high.

We offer compression, transfer, and injection molding as well as insert molding. For specialized molding operations, we can provide high-vacuum encapsulation and potting processes; manufacturing parts that can resist exposure in hostile environmental conditions. Since 1994, we’ve worked with an array of materials including elastomers, epoxies, thermoplastics, polyethylene, PTFE, foam, fiberglass, and many more. We can handle parts with weights between .0005 lbs. and 3.0 lbs. at a production rate of up to 500 units per minute. Our 1 million sq. ft. facilities both in US and Offshore are geared for virtually any manufacturing run, from prototyping to high volume production. We practice lean manufacturing methods, optimizing our workloads and minimizing waste in order to reduce costs and improve the value of our products.

We’ve provided moldings for a wide range of applications and continue to serve the performance needs required by the aerospace and automotive industries. We can provide full compliance with standards by ISO, NADCAP, MIL-SPEC, FAA, ASTM, and ANSI. Our quality program influences all of our operating procedures, processes, and documentation across every department in our company. For more information on our injection and compression moldings, please refer to the table below or contact us directly.